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Diagnostic Tools
Thermo Probe
Smart Flux™ Sensors
SMART GAUGE™
CEOS - TDM
Retractable Camera
Visual Boiler
Inspection

SMART GAUGE™
Installation Areas:

Coal fired boilers tend to form the most tenacious deposits in the super and re-heater area, which is the hottest part of the convection pass area. This deposits are difficult to remove if the cleaning action is delayed and are prone to develop into clinkers that threaten boiler integrity and reliability. Boiler operators, however, currently do not have a reliable tool to monitor and pinpoint the build-up to take timely corrective actions.

SMART Gauge™ is the right solution for that problem. A network of specialized strain gauges is mounted to the hanger rods supporting the pendants. Through the use of patented technology, Clyde Bergemann is able to determine the exact quantity and location of the deposits. This is achieved so accurately that individual sootblower operations can be selectively initiated and monitored as part of an intelligent sootblower system.


 

System description:

The SMART Gauge™ system is a automatically working on-load measurement and monitoring system of the fouling in the convection pass area which comprises the following main components:

Measuring module
Strain gages will be installed on the hanger rods which support the pendants. The load on the roads varies with the ash deposits. Measurement of the load and comparement to clean condition will determine ash loading. The gauge sensitivity is at least 20 kg.

Monitoring module
The installed strain gages will provide data´s of each hanger rod which will be shown in different display views. The individual SMART Gauge™ data identifies location of deposits and effect of sootblowers.

Sootblowing module
The Smart Gauge™ system allows intelligent convection pass sootblowing. The datas will provide a clear view when and where sootblowing is necessary. The sootblowing process in that area can be optimised by automatic sootblowing effectivity analysis. This will lead also to optimised maintenance.


Core Benefits
Reliability and Performance

  • Identification, targeting and elimination of large clinkers and outages due to clinker falls
      
  • Reduce steam usage by up to 40 % 
     
  • Increase heat transfer up to 20 % 
     
  • Determine which sootblowers work - and which don’t 
     
  • Use information to drive intelligent sootblowing
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